Customizing processes through additive manufacturing

Through a collaboration of the Adhesive Technologies incubators Sonderhoff & 3D Printing, new solutions for 3D-printed and foam-gasketed products are being offered to Adhesive Technologies’ customers. The combination of materials and expertise of two incubators allows for a high-performance additive manufacturing workflow that facilitates the production of durable end-use parts.

The holistic approach expedites the process for customers, as the incubator businesses offer a joint solution. Instead of facilitating various and separate inquiries, Henkel will coordinate a response across incubators resulting in fewer points of intersection for the customer.

As a first step of this collaboration to develop durable end-use parts, the Henkel 3D Team provides the Loctite 3D IND405 Clear, a one component photopolymer resin which is durable and semi-rigid. In a second step, the designing and printing of the 3D part is realized in one of the Henkel 3D printing application centers, enabled by the industrial 3D-Printers of our OEM Printer Partners. As a third step, the Sonderhoff team selects a 2-Component polyurethane (PU) sealing foam from the product familiy SONDERHOFF FERMAPOR K31, according to the specification of the customer. Finally, the PU sealing foam is directly and precisely applied in the 3D printer part with the help of a SONDERHOFF mixing and dosing machine.

“By combining the expertise and the state-of-the-art technologies of two Adhesive Technologies incubators, we have simplified the process of offering customized solutions that fit individual needs.”, says Simon Mawson, SVP and Head of 3DP and Sonderhoff Business Incubators.

This shows that by working together, Henkel can provide 3D printing solutions and customized gasketing applications for a vast number of industries and applications for customers coming from the aerospace, automotive, industrial, and medical industries. Due to the customizable nature of 3D printing, the team focuses on providing small-scale, tailored solutions for customers.

 

Henkel Incubators  

Internal incubators support Henkel in building innovation ecosystems for its business units, covering new materials, processes, services, and business models. With 3D Printing, also called additive manufacturing, Henkel can provide new, customized designs made out of low weight and consolidated components. The possibility of decentralized manufacturing further accelerates the time to market. Sonderhoff, the second incubator, offers a technology portfolio for customized automated sealing, bonding and potting solutions using Formed-In-Place-Foam-Gasket (FIPFG) technology. 

 

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