Performance & Maintenance Hub
See what matters - for actionable insights
For maximum efficiency and availability of your machines
With the IoT Performance & Maintenance Hub, you lay the foundation for smart, data-driven optimization of your production – reliable and future-proof.
By embedding over 30 years of machine and process expertise, decisions are no longer based on gut feeling – but on data: efficient, forward-looking, and targeted.
The result: e.g. reduced downtime leading to significantly higher Overall Equipment Effectiveness (OEE).
Performance
Maintaining visibility of relevant performance and maintenance metrics is a challenge in complex production environments with many interconnected components.
Our performance dashboards provide targeted support:
- They intelligently aggregate and visualize performance data, generate automated evaluations, and highlight areas requiring action.
- They enable continuous monitoring and optimization of machine and system performance – optionally in real time.
- By analyzing recorded process, alarm, and machine data, efficiency losses, downtimes, and deviations can be identified early and addressed in a targeted manner.
Maintenance
Modern production processes require numerous parameters to align, with every machine component contributing to a consistently uniform result.
For maintenance, it is therefore essential to detect deviations early in order to intervene accordingly.
Our maintenance dashboards provide targeted support:
- Display actual wear-related process and machine data to enable needs-based maintenance.
- This reduces unnecessary downtime, prevents unplanned failures, and ensures long-term system availability.
Performance & Maintenance Hub
Our dashboards answer your questions!
- "How is my performance and what is the bad actor?”
Local OEE and main contributors - “Where am I compared vs. the best demonstrated performance?”
Averages vs. highest possible OEE - “Are there systematic STOP reasons I need to address?”
Stop overview - “Are there systematic alarms need to address?”
Alarm overview - “What is the trend on the most important process values?”
Current and Historic process parameter chart - “What are the differences in performance and why?”
Global machine performance comparison - “What is really the situation?”
Process overview with “look-and-feel” from machine
- “Which alarm occurred and what was the process at that time?”
Historic Machine Alarm - “How did the process change over time?”
Self configurable process trends - “Who do process parameters and production correlate?”
Fully adjustable deep-dive telemetry - “How did the material batch impact production?”
Operation status, material batches and alarm pareto - “How does dosing and pump torque correlate?”
Review individual components - “Was switch DVS off the right decision?”
Review individual function
Performance dashboards
Local view
Performance dashboards
Single-Machine OEE performance
Performance dashboards
Multi-Machine OEE performance comparison
Performance dashboards
Shift performance comparison
Performance & Maintenance Hub
See what matters - for actionable insights
More than 300 data points provide precise insights – and can be freely combined to match your specific needs.
MACHINE
- Actual typnummer
- Alarms
- Availability[%]
- Best_demonstrated_cycletime[ms]
- Event
- Interruption time planned total[s]
- Interruption time[ms]
- Interruption_time_total[s]
- Microstop time[ms]
- Microstop_time_total[s]
- Microstops count[-]
- Part cycletime[ms]
- Performance[%]
- Possible_parts_per_cycle
- Possible_parts_total
- Produced parts not OK[-]
- Produced parts[-]
- Production_time_running[s]
- Quality[%]
- Reason code
- Tolerance_time[ms]
- Tolerance_time_total[s]
- User Logs
MIXING HEAD
- Active components list
- Ambient humidity / temperature
- CS Dosieren
- DVS - close delay
- DVS - delay set for dosing valves open
- DVS - distance traveled
- DVS - gap limiter position
- DVS - last support sealing height
- DVS - movement duration
- DVS - open delay / position
- DVS - time until DVS close/open starts
- Dosing quantity
- Dosing time
- Inactive time
- Mixer speed
- Mixer torque
- Mixing chamber temperature
- Part temperature
- Password level
- Recipe number
- Total piece counter
- fixture in station
- machine serial number
COMPONENT
- Active componente
- Batch info
- Correction factor pump
- Density
- Dosing needle - closed position
- Dosing needle - distance traveled
- Dosing needle - movement duration
- Dosing needle - open position
- Dosing needle - time until dosing needle
- Dosing quantity
- Flow rate
- Material info
- Max. pressure dosing unit
- Max. pressure after pump
- Max. pressure before pump
- Med. pressure after pump
- Med. pressure before pump
- Med. pressure dosing unit
- Min. pressure after pump
- Min. pressure before pump
- Nucleation value
- Pump rotation speed
- Pump torque
