Yet more opportunities through extension options
...Because no one work environment is the same as another
Our systems are designed in modules. Because of this, as a rule, they can be combined together with our equipment options with little difficulty or expense for your own system layout.
The use of shuttle tables for part intake in mixing and dispensing systems in partly automated operation allows a strict division between the robot danger area and the insertion area corresponding to the “Sonderhoff-SAFETY” safety concept.
The implementation of automatic refill stations for continuous material supply in fully automated production processes doesn't just avoid production down time. They also increase operating comfort and working and system safety.
WT1-Level
Single-level shuttle table
This shuttle table unit permits the single-level processing of parts on two support platforms, which move back and forth. This offers both continuous operation and short cycle times. The table unit consists of a robust chassis section (fitted with adjustable levelling feet), with floor-anchoring points and two moveable aluminium tables with attachment holes for securing the workpiece support or the workpiece itself. This system permits a strict demarcation between the robot operating zone and the machine insertion area, as stipulated by the “Sonderhoff-SAFETY” code of practice.
Download Produktbroschüre WT 1-Level
Technical specifications
- Compressed air-driven table elements with end-position monitoring system
- Air consumption: 120 litre/min at approx. 6 bar
Variants
Dimensions: Side-by-side operating platform (length x width) dimensions in mm:
| Dimensions shuttle table / operating surface: | |||||
|---|---|---|---|---|---|
| Length (L) | Width (B) | Stroke (H) | Operation height (AH) | X-axis | Y-axis |
| 450 | 1000 | 1500 | 950 | 1000 | 1000 |
| 950 | 1000 | 1500 | 950 | 2000 | 1000 |
| 1200 | 1000 | 1500 | 950 | 2500 | 1000 |
Special confi gurations are available on request.
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TECHNICAL DRAWING
WT2-Level
Two-level shuttle table
This shuttle table unit permits the two-level processing (one above the other) of parts on two support platforms, which move back and forth. This offers both continuous operation and short cycle times. The table unit consists of a robust chassis section (fitted with adjustable levelling feet), with fl oor-anchoring points and two moveable aluminium tables with attachment holes for securing the workpiece support or the workpiece itself. This system permits a strict demarcation between the robot operating zone and the machine insertion area, as stipulated by the “Sonderhoff-SAFETY” code of practice.
TECHNICAL SPECIFICATIONS
- Compressed air-driven table elements with end-position monitoring system
- Air consumption: 120 litre/min at approx. 6 bar
Variants
Operating platforms in two levels. Dimensions of the upper and lower platform (length x width) in mm: :
| Dimensions of operating platform (AS) / operating surface (AF) | Dimensions of linear robot | ||||||
|---|---|---|---|---|---|---|---|
| Length (L1) | Width (B1) | Length (L2) | Width (B2) | Stroke (H) | X-axis | Y-axis | |
| AF AS | AF/AS | AF AS | AF/AS | ||||
| 1600 2200 | 1000 | 1600 1700 | 1000 | 1500 | 2000 | 1000 | |
| 2100 2700 | 1000 | 1500 2200 | 1000 | 1500 | 2500 | 1000 | |
| 2400 3000 | 1000 | 1500 2500 | 1000 | 1500 | 3000 | 1000 | |
| Maximum height of component 50 mm with 300 mm Z-axis Maximum height of component 150 mm with 500 mm Z-axis Special confi gurations are available on request |
TECHNICAL DRAWING
NFS
Automatic refilling-station units
Fully automatic refilling-stations, when used as part of a completely automated manufacturing process, ensure material-specific preparation, homogenous consistency and a continuous supply of material – all with greater operating convenience and increased working and functional reliability. This means that production downtimes are now a thing of the past.
The automatic refilling-station fills the operating tanks of the dosing and mixing units directly from a barrel or other container – without causing exposure to any contaminant or other hazardous substance.
The device is controlled from the dosing and mixing unit, with monitoring provided by level-detection sensors located inside the operating tanks. Agitator mechanisms with programmable agitator speeds and timer-switch functions are used for producing consistently homogenous reactive materials. All refilling-station units can be fitted with different agitator elements to suit the handled material. The system can also easily be added to any existing mixing and dosing production plant.
For additional operating convenience, working consistency and functional reliability, we can also offer refi lling-station units with an automatic lifting mechanism.
DESPRIPTION
- Column with barrel-cover lift (can also be supplied with pump mounting)
- Compressed-air barrel-lid mechanism operated by hand lever
- Electrically-actuated agitator mechanism, with drive shaft and agitator blades
- Pneumatic reciprocating pumps or diaphragm pumps (adaptable)
- Control cabinet fitted with timer switch for programmed operation of agitator mechanism
- Set of hoses for connection to dosing and mixing unit
- Collection tank with metal grille (optional)
| Paint finish: | RAL 5015 (sky-blue) / RAL 7035 | ||
|---|---|---|---|
| Operating ratio of reciprocating pump: | from 5 : 1 to 10 : 1 from 10 : 1 to 55 : 1 (with FPS) |
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| Agitator turning speed: | 21 rpm (non-regulated version) 20 to 300 rpm (regulated version) |
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| Electrical system: | 3 x 400 V, 50 Hz or 60 Hz, TN-network | ||
| Electricity: | designed in accordance with EN 60 204-1 | ||
| Average consumption: | approx. 0,25 bis 1 kVA | ||
| Air-supply rating: | approx. 450 l/min. at 5 bar | ||
| Length of connection tubing supplied: | approx. 5 m | ||
| „Supply Tap“ | with reciprocating pump (also available with membrane pump) | ||
|---|---|---|---|
| „Elevator“ | with agitator (0,75 kW), unregulated, with reciprocating pump with agitator (1,5 – 3 kW), regulated, with reciprocating pump |
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| „Elevator/Supply Tap“ | 1 x agitator (0,75 kW), unregulated, 1 x reciprocating pump, 1 x agitator (1,5 – 3 kW), regulated, 1 x reciprocating pump, |
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| „Big Elevator“ | with agitator (0,75 kW), unregulated, without pump with agitator (1,5 – 3 kW), regulated, without pump |
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| „FPS“ | for 30 to 200 liter containers with pump for pumping pump as two-column pillar lift | ||
„Big Elevator“
Container-type refilling-station unit with lifting sytem and programmable agitator mechanism
„Elevator“
Automatic barrel-type refilling-station unit for liquid and thixotropic products (e. g. polyol), with lifting system and programmable agitator mechanism
„Supply Tap“
Automatic barrel-type refilling-station unit for free-flowing liquid products (e. g. isocyanates)
„FPS“
for 30 – 200 litre containers, with reciprocating feed pump, as twin-column lifting unit