SONDERHOFF DM 402 CC
For the application of closed-cell 2C polyurethane foam sealings
The dosing technology of the SONDERHOFF DM 402 CC mixing and dosing machine creates a foam sealing directly after the dosage with an almost fully reacted dimension – a huge benefit for process-oriented quality control.
The application process itself is based on the known FIPFG (Formed-In-Place-Foam-Gasket) procedure, which is a production standard in many branches.
For further information please do not hesitate to contact us.

Familiar FIPFG benefits and proven peripherals for high process safety
The SONDERHOFF DM 402 CC works precisely and reliably, embedded in a proven installation layout. A traversing range that can be individually dimensioned depending on the robot type and a standard output rate of 0.5 to 2.0 g/sec enable the technology changeover to be made possible spontaneously and economically for many applications!
- Gentle, dynamic mixing of the material components in the mixing head
- The highly rigid linear robot offers highest positioning and repeating accuracy
- Central control system for additional peripherals/automation is possible with the open peripheral interfaces
- Remote maintenance via a modem or TCP/IP

Innovative and economical through the CC process
The innovation lies in the mixing head and material processing. The new foam process makes recirculation of material unnecessary.
This simplifies changing material and accelerates process adaptations. So-called “shrinkages” can no longer occur. Furthermore, no oven is needed, but it can be incorporated if it is desired to additionally accelerate the process until the component is installed. The usual air loading no longer takes place in the storage containers, which enormously shortens the set-up time.
The surface of the CC foam sealing is smoother and more resistant than the conventional PU foam seals, and the cells in the foam structure are also significantly finer.
|
Mixing ratio | from 1 : 2 to 1 : 4 |
---|---|
Output quantity | from 0.5 to 2.0 g/s (*) |
Material handling | tap line |
(*) depending on viscosity and mixing ratio / other application rates on request
Component A | 1.2 ccm/rpm (typical for output quantity 0.5 - 2 g/s and mixing ratio 1 : 4) |
---|---|
Component B | 0.3 ccm/rpm (typical for output quantity 0.5 - 2 g/s and mixing ratio 1 : 4) |
Rotation speed | Pumps: 1 – 250 rpm/min |
Speed-controlled servo gear motor with speed display and adjustment through the display |
|
|
|
|