Dosing Machine Cabinet

 

 

GENERAL

The dosing machine cabinet is a compact, self-contained unit that contains all components important for the dosing process:

  • precision gear pumps with servo drive for metering the material components,
  • high-pressure water unit for mixing head rinsing,
  • Peltier cooling unit for tempering the mixing head and the recirculation hoses,
  • LBM 3 air load measuring and control device,
  • compressed air dryer MDK 6.
     

The precision gear pumps are installed in the dosing machine cabinet in a user-friendly manner by a new mounting system. They ensure precise metering of the material components on their way via the recirculation lines to the mixing head, where they are dynamically mixed in a defined mixing ratio.
The cabinet with lockable hinged doors and a side service door is designed for user-friendly maintenance. Only 2 screws need to be loosened to replace the pumps including the drive train. The side service door provides direct access for removal of the pump heads.

The high-pressure water unit for mixing head rinsing uses tap water, which is usually discharged into the regular wastewater system after use. This saves disposal costs that would be incurred with conventional solvent-based cleaning (after case-by-case review with local wastewater authorities).

The Peltier cooling unit provides cooling of the mixing head and, if necessary, also of the recirculation hoses and can thus positively influence the reactivity behavior of the 2K material systems.

The LBM 3 air loading measuring device checks the air loading of the A-component to form the desired cell structure of the polyurethane or silicone foam seal.
 

  • Chassis: modular hybrid structure, painted in RAL 7035
  • Pressure control for adjusting the recirculation pressure
  • Pressure monitoring of the components, optional digital component pressure display for air loading control
  • Mixing ratio: from 100 : 1 to 1 : 100, continuously adjustable
  • Application rate: from 0.05 to 100.0 g/s, other application rates on request
  • Viscosity processing range: from 50 to 2,000,000 mPas, other viscosities on request
  • Material supply monitoring for component pumps
  • Rinsing and filling shot container

DRIVE TECHNOLOGY

Speed-controlled servo gearmotor with speed display and adjustment on the display

  Pumps Mixing head
Driving power 0.94 kW 0.94 (alternatively 1.13) kW
Driving speeds 1 – 250 rpm 1 – 4,500 (alternatively 1 – 6,000) rpm

 

PRECISION GEAR PUMPS (OPTIONALLY)

 

  • For FIPFG sealing foam, size: 0.05 / 0.10 / 0.30 / 0.40 / 0.75 / 3.0 / 12.0 ccm/rev.
  • For potting / adhesive applications, size: 0.05 / 0.10 / 0.30 / 0.60 / 1.20 / 3.0 / 6.0 / 10.0 ccm/rev.
  • Special pumps on request

 

HOSE PACKAGE

  • Length according to customer requirement with all electrical and pneumatic connections
  • A component: Fabric-reinforced polyester high-pressure hose
  • B component: Steel-reinforced Teflon high-pressure hose

PNEUMATICS

  • Pneumatic system with filter pressure reducer, maintenance unit with pressure monitoring and valve cluster for controlling the pneumatic consumers

CONNECTED LOADS

  • Compressed air connection value: approx. 150 l/min at 6 –7 bar
  • Water connection value: approx. 13 l/min at least 4 bar

DIMENSIONS

  • Dosing machine cabinet: B x H x D 1,210 x 1,400 x 510 mm, alternatively also with a height of 2,000 mm (without frame, feet or carrying eyes), approx. 300 kg

Präzisionszahnradpumpen

Präzisionszahnradpumpen

In order to remove the pump, only 2 screws need to be loosened






.

Präzisionszahnradpumpen

Präzisionszahnradpumpen

In order to remove the pump including the drive train, only 2 screws
need to be loosened.








.